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MAN Offline Programming Step by Step

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This was made possible with the help of Mariusmilanezu who have guided me.

ATTENTION !!!
Make sure when doing programming, use computers with the same type of flash memory !!! (ex.: Fash 2001 = 256 kb RPF, RPF 2004 = 512 kb)

First of all,
there are four stages to successfully change almost any computer with MAN offline programming tool.

Tools you need:

-MAN CATS II developer mode;
-T200;
-MAN offline programming set( You can download from here: http://www.autorepairmanuals.ws/thr...-flash-file-editor-man-immo-calculator.32631/

-a little bit of willpower.

That said, let's get to work.

STAGE I

Ignition ON, engine off.

Step 1 - Select Vehicle programming - V
Step 2 - check If the conditions of note is fulfilled - V
Step 3 - Parameter settings - V
Step 4 - Parameter settings with vehicle data file when exchanging the control unit -V
Step 5 - If dialog to connect interface appears - V
Step 6 - from vehicle to management computer - V

At this moment MAN CATS start downloading data from the FFR in computer as a vdf file.

Step 7 - on next dialog window a lists with vehicle computer are shown. Select back - V
Step 8 - exit parameter settings - V
Step 9 - End vehicle programming - V


STAGE II

Step 1 - open MAN EOL file edit
Step 2 - from menu select File + Open from MANCATS
Step 3 - on open dialog window select "Files of type:" who opens the .vdf file type
Step 4 - select the file which corresponds to the serial number of vehicle
Step 5 - on File menu select Save to MANCATS
Step 6 - on message box press ok


STAGE III

Step 1 - Select Vehicle programming - V
Step 2 - check If the conditions of note is fulfilled - V
Step 3 - Parameter settings - V
Step 4 - Flash Programming/Parameter settings with conversion - V
Step 5 - from service computer:From HDD - V
Step 6 - Select file with serial number you have saved -V
Step 7 - Perform Conversion (or perform entire conversion again) - V

At tis moment MAN CATS check and compare data from FFR and the file for programming.

Step 8 - Use date from HDD - V
Step 9 - in Apply for password dialog - select By fax with vehicle
Step 10 - select YES - V
Step 11 - on Fax form for password - V
Step 12 - Ignition OFF - V
Step 13 - Change the unit
Step 14 - Ignition ON - V

At this time MANCATS compare data and if any discrepancies appear, in next window are shown all differences between FFR data and file data.

Make a printscreen of differeces an send it to me along vdf file that you downloaded fom FFR (you can find it on C:\MAN cats II\Runtime\VDF\)

I will send you the modified files for STAGE IV as fast as I can.

STAGE IV

For this stage you need all vehicle keys for programming and start MAN Immo calc.exe

Step 1 - Select Vehicle programming - V
Step 2 - check If the conditions of note is fulfilled - V
Step 3 - Parameter settings - V
Step 4 - Flash Programming/Parameter settings with conversion - V
Step 5 - from service computer:From HDD - V
Step 6 - Select file with serial number you have saved -V
Step 7 - Perform Conversion (or perform entire conversion again) - V
Step 8 - Use date from HDD - V
Step 9 - in Apply for password dialog - select By fax with vehicle
Step 10 - select YES - V
Step 11 - on Fax form for password - V
Step 12 - Ignition OFF - V
Step 13 - Change the unit
Step 14 - Ignition ON - V
Step 15 - On unit list for programming select FFR unit and the unit that you changed it - V
Step 16 - use data from HDD - V
Step 17 - On immobiliser key - V
Step 18 - Immobiliser delete key? YES - V
Step 19 - Fax password - V - V - YES - V
Step 20 - V
Step 21 - Assignment of vehicle correct - v
Step 22 - on Password immobiliser [] window, switch on MAN Immo calc program, press Pass button and write the password generated between[ ](ex.[0123456789])
Step 23 - Password correct - V
Step 24 - on Immobiliser delete key window - YES - V
Step 25 - A total 1 key(s) has now been learned - V
Step 26 - If you heve more than 1 key select YES - V ; if you have just one key jump to step 30
Step 27 - Ignition OFF - V
Step 28 - wait 15
Step 29 - change key, Ignition ON - V
For another key(s) repeat steps 226-29
Step 30 - Ignition OFF - V
Step 31 - wait 15
Step 32 - Innition ON - V
Step 33 - on The immobiliser is already active windw - V
Now yo have to wait some time
Step 34 - Parameter settings procedure...bla-bla - V
Step 35 - V
Step 36 - You have sucsessfully set the .... bla-bla -V
Step 37 - Maximum speed limiter window - V
Step 38 - Perfor a test message - V
Step 39 - select Clear all diagnistic memories - V; after clear -V; select END - V
Step 40 - Start Engine

THE END OF PROGRAMMING

Take into consideration a clutch calibration.
 
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