John Deere R4030 R4038 R4044 R4045 R4060 Self-Propelled Sprayer Spreader Operators Manual OMKK60066

[Martin Welker]

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John Deere R4030 R4038 R4044 R4045 R4060 Self-Propelled Sprayer Spreader Operators Manual OMKK60066
Size: 33.70 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Self-Propelled Sprayer Spreader
Type of Manual: Operators Manual
Model: John Deere R4030 R4038 R4044 R4045 R4060 Self-Propelled Sprayer Spreader
Serial Number: 200001-
Part Number: OMKK60066
Number of Pages: 744 Pages

Contents:
Introduction
Foreword
Emissions Performance and Tampering
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Spanish Safety Signs and Operators Manual
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Practice Safe Maintenance
Handle Electronic Components and Brackets Safely
Park Machine Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Follow Tire Recommendations
Service Tires Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Handle Chemical Products Safely
Service Spray Equipment Safely
Use Proper Tools
Work In Ventilated Area
Handling Batteries Safely
Service Drive Belts Safely
Do Not Open High-Pressure Fuel System
Service Cooling System Safely
Service Accumulator Systems Safely
Clean Exhaust Filter Safely
Exhaust Filter Ash Handling and Disposal
Using Compressed Air For Cleaning
Operators Ability
Working Area
Operate Safely
Use Safety Lights and Devices
Keep Riders Off Machine
Instructional Seat
Heated and Ventilated Operators’s Seat
Use Steps and Handholds Correctly
Use Seat Belt Properly
Use Caution On Hillsides
Transport and Operate Safely
Transporting Machine Using Trailer
Prevent Machine Runaway
Handle Fuel Safely—Avoid Fires
Avoid Static Electricity Risk When Refueling
Handle Agricultural Chemicals Safely
Avoid Exposure To Chemicals
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Non-Permissible Use
Emergency Exit
Safety Signs
Replace Safety Signs
Electric Line Contact Decal
Chemical Exposure Decal
Axle Load Decal
Do Not Ride Decal
Seat Belt Decal
Exhaust Heat Decal
Bypass Start Decal
Agricultural Chemicals Decals
Jacking Instruction Decal
Air System Decal
Drive Shaft Decal
Accumulator Decals
Shields Decal
Pinch Point Decal
Auto Air Level Decal
Tank Decal
Clean Water Rinse Tank
Do Not Stand On Tank Decal
Lift Bar Decals
Nozzle Control System Decal
Safety Features
Safety Features
CommandCenter™ Display Information
Determine Machine Specific Information
Onscreen Help
Generation 4 CommandCenter™
Generation 4 CommandCenter™ Processor
Run Page Structure
Status Center
Transmission Mode Select
Shortcut Softkeys
Menu
Operating System Applications Overview
AMS Applications Overview
CommandCenter™ Activations
Demo Activations
Display and Sound
Brightness
Sound
Display Calibration
Date and Time
Change Current Date
Change Current Time
Language and Units
Language and Units Settings
Software Manager
Update Display Software
Activations
Service ADVISOR™ Remote
Vehicle Reprogramming
Troubleshooting — Reprogramming
File Manager
USB Drive
Capture Screen Shots
Diagnostics Center
Controller Diagnostics
Diagnostic Information
Hide Diagnostic Center
Diagnostic Trouble Codes
Display Hardware
CAN Bus Information
CAN Bus Values
Network
Users and Access
User Profiles
Access Groups
Layout Manager
Active Set
Shortcut Bar
All Run Pages
Add, Edit, or Duplicate Run Pages
Navigate Run Pages on Main Page
Fields and Boundaries
Manage Clients, Farms, and Fields
Field Boundaries
AutoTrac™ Guidance
Equipment Manager
Machine Profile
Implement Profile
Settings Manager
Machine Monitor
Work Monitor
Work Recording
Maintenance and Calibrations
Service Intervals
ISOBUS VT
StarFire™ GPS Receiver
Video
Video Triggers
Clean Display
System Recovery
CommandCenter™ Display Applications
CommandCenter™ Display Applications
Auto Prime
Access Auto Prime and Boom Air Purge
Auto Prime and Boom Air Purge Overview
Auto Prime
Auto Prime | Boom Air Purge
Boom Air Purge
Pump Prime Selection
Setup Wizard | Auto Prime
Simulated Spray Speed
Status Center
Status Indicator | Auto Prime
Status Indicator | Boom Air Purge
System Prime Volume
Boom
Access Boom and Nozzles
Boom and Nozzles Main Page
Boom Sections | Custom
Nozzle Setup
Status
BoomTrac™ Pro Status
Set to Current
Height Mode
Return to Height Mode
Working Width
BoomTrac™ Pro
Advanced Settings
Limit Minimum Flow Percentage
Sensor Target
Center Frame Control
Target Height
Raise Response
Lower Response
Diagnostics
Edit Sensor
Edit Sensor Placement
Outer Sensor Distance
Outer Sensor Offset
Center Sensor Offset
Inner Sensor Distance (If Equipped)
Inner Sensor Offset
Section Setup
Installed Spray Tips
Manage Description(s)
Select Tip
Edit Tip
Fence Row
Boost Setup
Turn Compensation
Nozzle Body Lighting
ExactApply™ Configuration
Target Spray Pressure
Nozzle Turret | Manual Setup
Nozzle Turret | Auto Mode Setup
Enabled Spray Tip
Auto Enabled Spray Speeds
Status Indicator
Spray Mode
Valve Pulsing Mode
Valve Pulsing Nozzle Flow
Rotate Turret
ExactApply™ Status
Section Control Status
Calibrations
Access Calibrations and Procedures
Calibrations and Procedures Overview
Boom Maintenance Mode
Nozzle Flow Check
Nozzle Flow Check Procedure
Nozzle Flow Check | Status Indicator
Nozzle Flow Check | Boom Section Status
Load Command™ Poppet Maintenance
Load Command™ Poppet Maintenance Procedure
Load Command™ Poppet Maintenance | Status Indicator
Tow Mode Procedure
Tread Adjust Maintenance Mode
Tread Adjust Maintenance Mode Procedure
Tread Adjust Maintenance Mode | Tread Outputs
Boom Calibration | Auto Boom Fold/Unfold
Auto Boom Fold/Unfold Calibration Procedure
Auto Boom Fold/Unfold | Boom Sensor Voltages
Auto Boom Fold/Unfold | Cradle Positions
Boom Calibration | Center Frame Position
Center Frame Position Calibration Procedure
Boom Calibration | Level Position
Level Position Calibration Procedure
Level Position | Sensor Voltage Indicator
Boom Calibration | Tilt Sensors
Tilt Sensor Calibration Procedure
Tilt Sensor | Sensor Voltages
Boom Calibration | Tilt Valves
Tilt Valve Calibration Procedure
Tilt Valves Calibration | Manual Adjustment
Reset Calibrations | Boom Calibrations
Machine Calibration | AutoTrac™ Wheel Angle Sensor
AutoTrac™ Wheel Angle Sensor Calibration Procedure
Machine Calibration | AutoTrac™ Valve
AutoTrac™ Valve Calibration Procedure
Machine Calibration | Hydro Handle
Hydro Handle Calibration Procedure
Machine Calibration | Speed Sensors
Speed Sensors Calibration Procedure
Speed Sensors | Sensor Manual Calibrations
Machine Calibration | Tread Adjust
Tread Adjust Calibration Procedure
Reset Calibrations | Machine Calibrations
Spray Calibration | Flow Meter
Flow Meter Calibration Procedure
Spray Calibration | Load Command™ Pump
Load Command™ Pump Calibration Procedure
Spray Calibration | Pressure Sensor
Pressure Sensor Calibration Procedure
Spray Calibration | Solution Pump
Solution Pump Calibration Procedure
Reset Calibrations | Spray Calibrations
Spinner Calibration
Spinner Calibration Procedure
Conveyor Feed Rate Calibration
Conveyor Feed Rate Calibration Procedure
Spreader Check
Spreader Check Procedure
Icons Displayed during Spreader Check Procedure
Rate Control Selection
Drivetrain Calibration
Engine
Access Engine
Engine Main Page
Engine Power
Exhaust Filter System Overview
AUTO Exhaust Filter Cleaning
Parked Filter Cleaning
Disable AUTO Exhaust Filter Cleaning
Headland Management System
Access Headland Management System
Headland Management System
Boom Control Mode
HVAC
Access Heating, Ventilation, and Air Conditioning (HVAC)
Heating, Ventilation, and Air Conditioning (HVAC) Main Page
Set Temperature
Air Flow Mode
Fan Speed
Air Conditioning
Outside Temperature
Lights
Access Lights
Lights
Work Lights Preset 1—Low Beam
Work Lights Preset 1—High Beam
Work Lights Preset 2—Low Beam
Work Lights Preset 2—High Beam
Egress Lights
Work Lights
Phone
Access Phone
Phone Main Page
Add Favorite Page
Advanced Settings
Edit Favorite Page
Manage Devices
Pairing Bluetooth® Device
Phone Favorites Page
Recent Calls
Audio
Access Audio
Audio
Premium Radio Auxiliary Tab
Premium Radio Bluetooth® Tab
AM, FM, Weather Channel Tab
Premium Radio USB Tab
Premium Radio XM Tab (If Equipped)
Premium Radio CD Tab (If Equipped)
Advanced Settings
Rinse System
Access Rinse System
Rinse System
Rinse System | Boom Only
Rinse System | Solution System
Rinse System | Solution Tank Only
Rinse System | Rinse Tank Transfer
Status Indicator
Spray System
Access Spray System
Spray System Main Page
Minimum Pressure
Target Rate/Rx
Flow Rate Mode
Flow Recommendations
Spray Off Pressure
Pressure Relief
Advanced Settings
Rate Control/Display Speed
Boom Charge
Foam Marker
Spray System Response
Tank System
Access Tank System
Tank System Main Page
Tank Fill Preset
Edit Tank Fill Preset
Current Tank Volume
Low Tank Alarm
Target Fill
Edit Target Fill Preset
Load Command™
Agitation
Eductor Level
Status Indicator | Load Command™
Status Indicator | Target Fill
Tread Adjust
Access Tread Adjust
Tread Adjust
Tread Out Preset
Edit Preset
Tread Adjust Operating Procedure
Adjusting Treads
Video
Use Video Display Capability Properly
Install Video Display Camera
Dual Display—If Equipped
Navigate to Video Application
Video
Video Triggers
Dry Application System
Access Dry Application System
Dry Application Main Page
Edit Rate Presets
Bin Details
Bin Counter Reset
Prime Controls
Bin Chaining
Bin Purge
Bin and Product Alarms
Target Rate Alarm
Product Density Alarm
Select Spinner Preset
Edit Spinner Preset
Advanced Settings
Determine Material CFR
AutoTrac™ Vision and RowSense™
RowSense™ Settings
Getting Started Using RowSense™
RowSense™ Alerts
RowSense™ Overview
RowSense™ Detected
RowSense™ Status
RowSense™ Sensor Calibration
RowSense™ Sensor Calibration Process
RowSense™ Vision Sensor Calibration
Vision Sensor Calibration Procedure
Vision Sensor Calibration Step 2
Vision Sensor Calibration Step 3
Vision Sensor Calibration Step 4
Vision Sensor Calibration Step 5
Vision Sensor Calibration Step 6
Vision Sensor Calibration Step 7 Failure
Vision Sensor Calibration Step 7 Successful
Controls Setup
Access Controls Setup
Controls Setup Overview
Multi-Function Lever - Controls Setup
Multi-Function Lever
CommandARM™ - Controls Setup
CommandARM™
Create Single Position Assignments
Create Dual Position Assignments
Application Assignments
Function Assignments
CommandDrive™ Transmission
Access Transmission
Transmission Main Page
Information and Settings | Transmission
Performance Mode
Operators’s Station
Sprayer Overview
Front Console
Key Switch
Adjusting Steering Wheel
Operate Lights
Operate Turn Signals, Horn and High and Low Beam
Operate Windshield Wiper and Washer
Operate Ether Injection (If Equipped)
Operate Brake Pedal
Corner Post Display
CommandARM™ Console and Display
Spraying Controls
Spray Mode
Heating, Ventilation, and Air Conditioning (HVAC)
Radio
Engine and Ground Drive
Lights
Console and Display
Multi-Function Lever
Navigation Bar
Right-Hand Cab Items
Overhead Controls
Seat Controls
ComfortCommand™ Operators’s Seat (Basic Seat)
ComfortCommand™ Operators’s Seat (Premium Seat)
Seat Belts
Instructional Seat
Installing Mobile Radio and Antenna
Operate Radio
Identification Views
Controls and Instruments
Turn Radio On/Off
Adjusting Brightness of the Radio Illumination (ILLUM)
Adjust Volume
Muting the Radio (MUTE)
Turn Confirmation Beep On/Off (BEEP)
Adjust Maximum Volume at Power-On (ONVOL)
Adjust Sound
Adjust Left/Right Volume Distribution (BAL)
Adjust Front/Rear Volume Distribution (FAD)
Turn Loudness On/OFF (LD)
Restore Sound Settings
Reset the Clock
External Sources (Premium Radio)
Setting the Radio Receiver
Station Name
Start Radio Mode
Turn RDS Functions On/Off
Select Wave Band/Memory Level
Tuning in to a Station
Sensitivity of Seek Function
Store Station
Select Stored Stations
Scan Stored Stations (PRSTSCAN)
Scan Wave Band for Available Stations (BANDSCAN)
Program Type (PTY)
Treble Reduction During Interference (HCUT)
Set Key Function (KEY PRG)
External Audio Sources
MP3 Operation (General Information)
Compile USB Data Carrier
ID3 Tags
Connect USB Data Carrier and Start MP3 Mode
Scroll Track Information On/Off(SCRL)
Playback of MP3 or WMA Files
Bluetooth® Operation, General Information
Set Up Bluetooth®
Turn Bluetooth® On/Off (BT MODE)
Select Connection Type (CON-TYPE) and Pair Devices (BT-PAIR)
Bluetooth® Device Currently Connected (BT-JOIN)
Transferring and Accessing Phonebook Data
Receive and Place Calls
Playback of Audio Files (BT AUDIO)
SiriusXM® Radio, General Information
Display XM Serial Number
XM Radio Mode
Start XM Radio Mode
Select XM Band (Memory Level)
Select XM Channels
Store XM Channels
Select Stored XM Channels
XM Channel Category Mode On/Off (CAT)
Select XM Channel Category
Set Key Function (KEY PRG)
System Information
Error Messages and Malfunctions
Product Identification Number and SiriusXM® Serial Number
Break-in Period
Break-In Checks—First 100 Hours
Prestarting Checks
Adjust Rear View Mirrors
Check Engine Compartment for Accumulated Trash and Debris
Check Engine Oil Level—Daily
Drain Water Separator—Daily
Check Coolant Level—Daily
Check Hydraulic Oil Level—Daily
Avoid Static Electricity Risk When Refueling
Fill Fuel Tank
Fill Diesel Exhaust Fluid (DEF) Tank (Final Tier 4/Stage V)
Inspect Tires—Daily
Inspect Air Springs for Debris—Daily
Lubricate Suspension Assemblies—Daily
Lubricate Boom Lift Arm Pins—Daily
Drain Moisture from On Board Air Tanks—Daily
Clean Pressure Strainers—Daily
Operate the Machine
Service and Operate Chemical Sprayers Safely
Avoid Exposure To Chemicals
Prevent Machine Runaway
Machine Informational Decals
Start the Engine
Cold-Weather Starts—6.8 L Engine
Cold-Weather Starts—9.0 L Engine
Warm the Engine
Idle Engine (Machines Equipped with CommandDrive™)
Idle Engine (Machines Not Equipped with CommandDrive™)
Aftertreatment Indicators Overview
Required Machine Stop Warning
Selective Catalytic Reduction (SCR) System Overview
Selective Catalytic Reduction (SCR) System (Final Tier 4 and Stage V Engines)
US EPA Qualified Emergency Use — SCR Derate Override Option
Operate the Engine
Operate Warning Lights
CommandDrive™ Theory of Operation
Drive the Machine—Manual Mode (Machines Equipped with CommandDrive™)
Drive the Machine—Auto Mode (Machines Equipped with CommandDrive™)
Drive the Machine (Machines Not Equipped with CommandDrive™)
Back-Up Alarm
Before Field Operation
Field Operation
Operate Wheel Slip Control (Machines Equipped with CommandDrive™)
Operate Wheel Slip Control—If Equipped (Machines Not Equipped with CommandDrive™)
Operate Indexed Boom Sections (IBS)
Operate Boom Return to Height
Reduce Travel Speed (Machines Equipped with CommandDrive™)
Reduce Travel Speed (Machines Not Equipped with CommandDrive™)
Verify Proper Operation Of Park Brakes
Transport Machine
Park the Machine
Wet System
Service and Operate Chemical Sprayers Safely
Avoid Exposure To Chemicals
Solution Pump Maintenance and Operation Recommendations
Replace Nozzles
Spray Tip Types
Flat Fan Spray Tip
Straight Stream Ceramic Spray Tip
Flat Fan High Flow (Flood) Spray Tip
Use Spray Tip Calculator and Selector
Check and Replace Worn Nozzles
27.4 M (90 ft.) Boom Flow Characteristics—Application Rate vs. Speed
30.5 M (100 ft.) Boom Flow Characteristics—Application Rate vs. Speed
36.6 M (120 ft.) Boom Flow Characteristics—Application Rate vs. Speed
Carbon Fiber 36.6/40.2 M (120/132 ft) Boom Flow Characteristics—Application Rate vs. Speed
Standard Flow System Boom Flow Characteristics—Boom Flow Rate vs. Pressure
High Flow System Boom Flow Characteristics—Boom Flow Rate vs. Pressure
Boom Spray Width
Calibrate Nozzles
Calibration Procedure
Conversion Factors (Calibrating for Carriers Other Than Water)
Install and Position Nozzle Tips and Strainers
Standard Factory Equipment
Clean SprayMaster™ 5-Position Nozzle Bodies—Standard Flow
Clean SprayMaster™ 5-Position Nozzle Bodies—High Flow
Solution Strainers
Recommendations for Eliminating Air from Solution System
Troubleshooting Nozzles That Drip, Leak, Or Seep After Valve is Shut Off
Spray Pipe Aspirators
Boom Supply Air Bleed
Calibrate Pressure Sensors
Clean Fill Strainer, Aspirators, Nozzle Bodies, and Tips—As Required
Clean Pressure Strainers—Daily
Clean Flowmeter—As Required
Applying Low Application Rates
Fill Rinse Tank Using Rinse Tank Fill Valve
Clean Water Tank
Manual Load System
Solution System
Load Station Keypad
Wet System Valves
Solution Strainers
Fill Solution Tank Without Using Quik-Fill™
Operate Front Fill Air Purge
Fill Solution Tank with Solution Pump
Fill Solution Tank with Solution Pump and Front Fill—If Equipped
Fill Solution Tank with Sprayer Pump While Adding Chemicals Through Eductor
Fill Solution Tank with Nurse Tank Pump
Fill Solution Tank with Nurse Tank Pump and Front Fill—If Equipped
Fill Solution Tank with Nurse Tank Pump While Adding Chemicals Through Eductor
Use Eductor to Load Chemicals with Full Solution Tank
Mix Solution in Tank (Using Agitation)
Prepare to Spray
Perform Nozzle Check
Perform System Pressurization Check
Apply Low Application Rates
Adjust Flowmeter Valve—If Equipped
Operate Rinse System (Rinse Solution Tank and Boom)
Operate Rinse System (Rinse Solution Pump, Boom, and Flowmeter Only)
Drain Solution Tank
Solution Command System Operation
Solution System
Load Station Keypad
Load Station Micro Display
Wet System Valves
Solution Strainers
Fill Solution Tank Without Using Quik-Fill™
Operate Front Fill Air Purge
Fill Solution Tank with Sprayer Pump
Fill Solution Tank with Sprayer Pump and Front Quik-Fill—If Equipped
Fill Solution Tank with Target Fill—If Equipped
Fill Solution Tank with Sprayer Pump While Adding Chemicals Through Eductor
Fill Solution Tank with Nurse Tank Pump
Fill Solution Tank with Nurse Pump and Front Quik-Fill™—If Equipped
Use Eductor to Load Chemicals with Full Solution Tank
Mix Solution in Tank (Using Agitation)
Prepare to Spray
Perform Nozzle Check
Perform System Pressurization Check
Apply Low Application Rates
Adjust Flowmeter Valve—If Equipped
Operate Rinse System
Operate Rinse System (Rinse Solution Pump, Boom, and Flowmeter Only)
Drain Solution Tank
Liquid System Removal and Installation
Service Spray Equipment Safely
Handle Agricultural Chemicals Safely
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Disconnect Front Fill — If Equipped
Disconnect Load Command™—If Equipped
Remove Liquid System
Install Liquid System
Connect Load Command™—If Equipped
Connect Front Fill — If Equipped
Dry Spreader Installation
Install Dry Spreader
27.4, 30.5, 36.6, and 40.2 m (90, 100, 120, and 132 ft) Booms
Equipping Machines Purchased with Less Boom Option
Boom Unfold/Fold—27.4, 30.5, 36.6, and 40.2 m (90, 100, 120, and 132 ft) Booms
Spray with Boom at 21.9 m (72 ft)
Spray with Boom at 18.3 m (60 ft)
Full Boom Breakaway
Adjust Breakaway Section Springs
Adjust Outer Boom Section Stop Bolt
Adjust Breakaway Stop
Adjust Outer Fold Cylinder
Adjust Inner Fold Cylinder
Adjust Outer Wing Rest
Carbon Fiber Boom Terminology
Boom Alignment Specification Overview
Inspect and Adjust (As Required) T3 Link, Shims, and T6/T7 Rope
Adjust Breakaway Tension (As Required)
Adjust Breakaway Tension Chain (As Required)
Adjust Breakaway Alignment—36.6 m (120 ft) (As Required)
Adjust Breakaway Alignment—40.2 m (132 ft) (As Required)
Foam Marker
On Board Air (OBA) Foam Marker Schematic and Operation
Operate Foam Marker System
Use John Deere Foam and Marking Chemicals
Electrical System Service
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Disconnect Battery (Final Tier 4 and Stage V Engines)
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Handling Batteries Safely
Servicing Batteries
Preventing Battery Damage
Operate a Booster Battery or Charger
Safety Rules When Replacing Halogen Bulbs
Replace Front Grille Halogen Light Bulbs
Light Operation Table
Safety Rules When Replacing High Intensity Discharge (HID) Xenon Lights
Replace High Intensity Discharge (Xenon) Headlight Bulb— If Equipped
Adjust Front Grille Lights
Aim Head Lights
Safeguard Alternator and Regulator
Replace Front and Side Cab Roof Light Bulbs
Replace Fill Station Light and Work Light Halogen Bulbs
Replace HID-Xenon Ballast Assembly
Replace HID-Xenon Chassis Work Light Bulb Assembly
Replace Rear Tail (Red) and Front (Amber) Light Bulbs
Replace Rear (Amber) Light Bulbs
Replace Dome Light Bulb
Replace Courtesy and Map Light Bulbs
Replace Load Center Fuses
Front Chassis Load Center
Battery Box Fuses and Relay
Replace Rear Cab Fuses
Use Remote Terminals
Battery Disconnect Switch
Electrical Connector Service
Cab and Air Conditioning
Avoid Exposure To Chemicals
Clean Cab Windows and Service Wiper
Cab Pressure Indicator
Cab Air Filters
Check and Replace Cab Air Filters
Service Air Conditioner
Installing Mobile Radio and Antenna
Engine and Drive Train
Replace Fan Belt—6.8 L Engine
Replace Fan Belt—9.0 L Engine
Inspect Fan Belt Tensioner—6.8 L Engine
Inspect Fan Belt Tensioner—9.0 L Engine
Remove and Install Auxiliary Drive Belt
Do Not Modify Fuel System
Do Not Open High-Pressure Fuel System
Relieve Fuel System Pressure
Drain and Flush Diesel Exhaust Fluid (DEF) Tank
Drain Water Separator—Daily
Drain Water from Fuel Filter—6.8 L Engine Only
Replace Fuel Filters—500 Hours (6.8 L Engine)
Replace Fuel Filters—500 Hours (9.0 L Engine)
Bleed Fuel System
Service Air Cleaner
Replace Primary and Secondary Engine Air Filters (R4030, R4038, and R4044)
Replace Primary and Secondary Engine Air Filters (R4045 and R4060)
Clean Cooling Package
Wheels and Tires
Use Proper Lifting Equipment
Inspect Tires—Daily
Attach Jack Bracket
Tighten Wheel Hardware
Install Optional Tires—R4030, R4038, and R4044
Install Optional Tires—R4045 and R4060
Replacement Tire Specifications
Check Front Axle Toe-In—Annually
Adjust Front Axle Toe-In
Discarded Tires
Chassis
Additional Service Information
Auto Air Spring Leveling System
Transport and Operate Safely
Transport Machine Using Trailer
Tow The Sprayer
Bleed Service Brakes
Hydraulic Start-Up Procedure
Prepare Machine for Transport on Semi-Tractor Trailer
Secure Machine To Trailer
Checking Engine Compartment for Accumulated Trash and Debris
Check Shim Gap on Axle Tread Adjust—250 Hours
Adjust Tread Adjust Shims—Tire off Ground (Preferred Method)
Adjust Tread Adjust Shims—Tire on Ground
Remove and Install Service Brake Caliper
Install Fire Extinguisher (If Equipped)
Fuels, Lubricants, and Coolants
Diesel Fuel
Lubricity of Diesel Fuel
Avoid Static Electricity Risk When Refueling
Handling and Storing Diesel Fuel
Supplemental Diesel Fuel Additives
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
John Deere COOL-GARD™ II Coolant Extender
Operating in Warm Temperature Climates
Water Quality for Mixing with Coolant Concentrate
Testing Coolant Freeze Point
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
Diesel Engine Oil Service Interval for Operation at High Altitude
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
Storing Diesel Exhaust Fluid (DEF)
Refilling Diesel Exhaust Fluid (DEF) Tank
Testing Diesel Exhaust Fluid (DEF)
Disposal of Diesel Exhaust Fluid (DEF)
Hydrostatic/Hydraulic Drive Oil
Planetary Hub Oil
Grease
Suspension and Steering Grease
Oil Filters
Fuel Filters
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Lubrication and Maintenance
Required Emission-Related Information
Lubrication Symbols
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Prevent Hydraulic System Contamination
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Service Intervals—R4030, R4038, R4044, R4045, and R4060
Tighten Wheel Hardware—After First Ten Hours
Check Solution Tank Straps—After First Ten Hours (Poly Tank Only)
Change Planetary Hub Oil—After First 50 Hours
Inspect and Adjust (As Required) T3 Link, Shims, and T6/T7 Rope—After First 50 Hours
Check Shim Gap on Axle Tread Adjust—After First 100 Hours
Check Torque on Fixed Tread Adjust Hardware—After First 100 Hours
Inspect and Adjust (As Required) T3 Link, Shims, and T6/T7 Rope—After First 100 Hours
Change Engine Oil and Filter—After First 100 Hours (6.8 L Engine)
Change Engine Oil and Filter—After First 100 Hours (9.0 L Engine)
Check Engine Oil Level—Daily
Check Coolant Level—Daily
Check Hydraulic Oil Level—Daily
Drain Water Separator—Daily
Lubricate Spindle Housing—Daily
Lubricate Suspension Assemblies—Daily
Lubricate Boom Lift Arm Pins—Daily
Rinse Solution Pump, Boom, and Flowmeter(s) —Daily
Drain Moisture from On Board Air Tanks—Daily
Inspect Tires—Daily
Check Air Springs—Daily
Inspect Air Springs for Debris—Daily
Clean Pressure Strainers—Daily
Clean Fill Strainer, Aspirators, Nozzle Bodies, and Tips—As Required
Clean Flowmeter—As Required
Clean Screens and Cooling Package—As Required
Check and Replace Cab Air Filters—As Required
Replace Engine Air Filters—As Required
Clean AutoTrac™ Strainer—As Required
Clean Fuel Tank Vent Filter—As Required
Clean Diesel Exhaust Fluid (DEF) Tank Vent Filter—As Required
Cleaning Diesel Exhaust Fluid (DEF) Tank
Replace Diesel Particulate Filter (DPF)—As Required
Exhaust Filter / Diesel Particulate Filter (DPF) Ash Handling and Disposal
Exhaust Filter Disposal
Inspect and Replace Fan Belt—As Required
Add Coolant Conditioner—As Required
Rotate Tires—As Required
Adjust Breakaway Tension (As Required)
Adjust Breakaway Alignment—36.6 m (120 ft) (As Required)
Adjust Breakaway Alignment—40.2 m (132 ft) (As Required)
Lubricate Steering Cylinder Ball Joints—100 Hours
Lubricate Drive Shaft U-Joints—Every 100 Hours
Visually Inspect Service Brake Components—100 Hours
Inspect Tires For Uneven Wear—100 Hours
Tighten Wheel Hardware—100 Hours
Check Shim Gap on Axle Tread Adjust—250 Hours
Check Torque on Fixed Tread Adjust Hardware—250 Hours
Change Engine Oil and Filter—250 Hours (6.8 L Engine)
Change Engine Oil and Filter—250 Hours (9.0 L Engine)
Check Solution Tank Straps—250 Hours (Poly Tank Only)
Service Batteries—250 Hours
Change Planetary Hub Oil (R4038 and R4044)—250 Hours
Inspect and Adjust (As Required) T3 Link, Shims, and T6/T7 Rope—250 Hours
Change Planetary Hub Oil (R4030, R4045, and R4060)—500 Hours
Replace Fuel Filters—500 Hours (6.8 L Engine)
Replace Fuel Filters—500 Hours (9.0 L Engine)
Inspect Driveshaft U-Joints—500 Hours After Initial Interval
Check and Replace Cab Air Filters—500 Hours or Annually
Inspect Seat Belts—Annually
Replace Air Drier Cartridge—Annually
Clean Engine Vent Tube—Annually
Inspect Service Brake Components—Annually
Inspect Hydro Isolators—Annually
Check Front Axle Toe-In—Annually
Inspect Boom Pivot Bushings—Annually
Inspect High Flow Spray Pump Seal Chamber Fluid—Annually
Clean Sprayer and Coat Exposed Surfaces—Annually
Service Air Intake System—750 Hours or Annually
Test Coolant—750 Hours or Annually
Check Engine Speeds—750 Hours
Replace Hydrostatic and Hydraulic Filters—1000 Hours
Replace Hydraulic Reservoir Fill Cap—1000 Hours
Change Hydraulic Oil—1000 Hours
Clean AutoTrac™ Strainer—1000 Hours
Check Fan Belt Tensioner—1500 Hours
Replace Open Crankcase Ventilation Filter (Final Tier 4/Stage V 6.8 L Engine)—1500 Hours and as Required Thereafter
Replace Open Crankcase Ventilation Filter (Final Tier 4/Stage V 9.0 L Engine)—1500 Hours and as Required Thereafter
Adjust Engine Valve Clearance—2000 Hours
Inspect Driveshaft U-Joints—3000 Hours and Every 500 Hours Thereafter
Replace Diesel Exhaust Fluid (DEF) Dosing Filter—4500 Hours or Three Years
Replace Crankshaft Vibration Damper—5000 Hours or Five Years
Drain, Flush, and Refill Cooling System—5000 Hours or Five Years
Maintenance—Foam Marker
Drain Moisture from On Board Air Tank (If Equipped)—Daily
Clean Foamer Control Box Filters
Load Command™ (If Equipped)
Solution System with Load Command™
Set Up Nurse Vehicle Plumbing
Clean Sprayer Coupler
Turn Off Nurse Vehicle Pumps
Open Nurse Vehicle Valves
Determine Appropriate Approach
Operating Load Command™
Prepare Nurse Arm for Transport
Lubricate Nurse Arm—Every Season
Troubleshooting Load Command™ System
Troubleshooting Load Command™ Pump
Troubleshooting Nurse Arm
Troubleshooting Sprayer Coupler
Rinse Nurse Arm
Drain Moisture From Load Command™ Pump Oil—250 Hours
Change Load Command™ Pump Oil
Fill Load Command™ Pump
Service Sprayer Coupler
Service Nurse Arm Coupler
Preparing Machine for Storage
Removing Machine from Storage
ExactApply™ Nozzle Control System (If Equipped)
Nozzle Control System Overview
ExactApply™ Mode Comparison
Customize Spray Sections
Nozzle Body Indicators
Conversion Factors (Calibrating for Carriers Other Than Water)
Access Boom and Nozzles
Boom and Nozzles Main Page
Boom Sections | Custom
Nozzle Setup
Advanced Settings
Section Setup
Limit Minimum Flow Percentage
Installed Spray Tips
Manage Description(s)
Select Tip
Edit Tip
Fence Row
Boost Setup
Turn Compensation
Nozzle Body Lighting
ExactApply™ Configuration
Target Spray Pressure
Nozzle Turret | Manual Setup
Nozzle Turret | Auto Mode Setup
Enabled Spray Tip
Auto Enabled Spray Speeds
Status Indicator
Spray Mode
Valve Pulsing Mode
Valve Pulsing Nozzle Flow
Rotate Turret
ExactApply™ Status
Section Control Status
ExactApply™ Strainer Requirements
Spray Tip Selection
Standard Flow System Characteristics—Flow Rate vs. Pressure
High Flow System Characteristics—Flow Rate vs. Pressure
High Flow System Characteristics with Nitrogen—Flow Rate vs. Pressure
Operate System with Direct Injection Installed
Operate Nozzle Lights
Before Field Operation
Field Operation
Operate Indexed Boom Sections (IBS)
Operate Boom Isolation Valve
Operate System with the Remote Control
Pressure Relief
Clean Nozzle Body
Rinse Nozzle Bodies—Daily
Inspect Cartridge Components—As Required
Remove and Install Nozzle Body—As Required
Repair Nozzle Turret
Repair Nozzle Solenoid
Repair Nozzle Half Clamp
Fuse Locations
Remote Service ADVISOR™ Connection Locations
Remote Control Pairing Procedure
Diagnostic Pages
Nozzle Body
Remote Nozzle Control
AutoTrac™ RowSense™ and AutoTrac™ Vision
AutoTrac™ Setup
Operate AutoTrac™
Steering Optimization
AutoTrac™ Vision Theory of Operation
Row Entry Modes
Shift Track
AutoTrac™ RowSense™ Theory of Operation
AutoTrac™ RowSense™ Crop Spacing Setup
AutoTrac™ RowSense™ and AutoTrac™ Vision Service and Maintenance
Clean AutoTrac™ Vision Sensor
Clean AutoTrac™ RowSense™ Sensor
Remove RowSense™ Sensors and Bracket
Install RowSense™ Sensors and Bracket
Troubleshooting
Engine
Hydrostatic Drive
Hydraulic System
Solution Control System
Eductor
Suspension System
Tread Adjust System
Operators's Cab
Foam Marker System—If Equipped
Boom Operation
AutoTrac™ Vision Sensor
AutoTrac™ Vision Performance
AutoTrac™ RowSense™ Sensor
AutoTrac™ RowSense™ Performance
AutoTrac™ Status Indicator
Storage
Service and Operate Chemical Sprayers Safely
Avoid Exposure To Chemicals
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Recommended Cleaners and Coatings
Clean Solution System
Ship Machine During Cold-Weather Months
Prepare Machine for Cold-Weather Storage – Winterizing
Prepare Machine for Storage
Prepare Foam Marker System for Cold-Weather Storage
Remove Machine from Storage
Specifications
Machine Specification
Standard Machine Dimensions
Dimensions—All Machines
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Identification Numbers
Keep Proof of Ownership
Keep Machines Secure
Limited Battery Warranty
Federal Communications Commission Notifications to User
Bluetooth® Compliance Information
Carbon Dioxide Emissions (CO₂)
Emissions Control System Certification Label
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
John Deere Service Literature Available
Technical Information
John Deere Service Keeps You On The Job
John Deere Is At Your Service