Clark Forklift Truck C60D C80D C60L C75L Service Manual SM-751

[Hubert Veidt]

Download this document, you need 1050 Gallons

Clark Forklift Truck C60D C80D C60L C75L Service Manual SM-751
Size: 62.73 MB
Format: PDF
Language: English
Brand: Clark
Type of Machine: Forklift Truck
Type of Manual: Service Manual, Hydraulic And Electrical Schematic
Model: Clark C60D C80D C60L C75L Forklift Truck
Part Number: SM-751
Publication Date: 2007
Number of Pages: 802 Pages

Contents:
Contents
Revision History
Group Sa. Safe Maintenance
Section 1. Safety
Section 2. Lifting, Jacking, And Blocking The Truck
Section 3. Towing
Group Ps. Periodic Service
Section 1. Maintenance Schedules
Section 2. The Planned Maintenance Program
Group 00. Engine
Section 1. General Specifications
Section 2. Fuel
Section 3. Duty - Industrial Application
Section 4. Overhaul And Technical Specifications
Section 5. Tools
Section 6. Engine Replacement
Group 00(L) Engine (Gm V6 4.3l)
Section1 Engine Removal And Replacement
Section2 4.3 Liter V6 Engine Repair Procedures
Section3 Cooling System
Group 01. Engine Cooling System
Section 1. Engine Cooling System Specifications And Description
Section 2. Engine Cooling System Troubleshooting
Section 3. Engine Cooling System Testing And Maintenance
Section 4. Radiator Removal And Replacement
Group 02(Lp-Tier3) Mi-07 Lp System (Gm V6 4.3)
Section 0 Regulatory Compliance
Section 1 Lpg System Overview
Section 2 Specifications
Section 3 Recommended Maintenance
Section 4 Installation Procedures
Section 5 Tests And Adjustments
Section 6 Basic Troubleshooting
Section 7 Advanced Diagnostics
Section 8 Parts Description
Group 03. Air Induction And Exhaust System
Section 1. Air Induction And Exhaust Systems Specifications And Description
Section 2. Air Induction System Troubleshooting
Section 3. Air Induction System Service
Section 4. Exhaust Systems
Group 06. Transmission
Section 1. Layout 3 Wg-116
Section 2. Disassembly
Section 3. Reassembly
Section 4 Aeb Setting Of T/M Controller Clutch & Inching Calibration
Section 5 Troubleshooting
Group 06(L) Transmission (T12313)
Section 1 Disassembly
Section 2 Disassembly And Reassembly Of (1st) And 2nd Clutch
Section 3 Disassembly And Reassembly Of 3rd Clutch
Section 4 Disassembly And Reassembly Of Forward And Reverse Clutches
Section 5 Regulator Valve Disassembly And Reassembly
Section 6 Cleaning And Inspection
Section 7 Troubleshooting Procedures
Section 8 Transmission Controller
Group 13. Electrical System
Section 1. Cautions For Working On The Electrical System
Section 2. Specifications And Features Of Electrical System
Section 3. Electrical Circuit Diagram & Electrical Parts Arrangement
Section 4. Instrument Pod
Group 20. Drive Axle
Section 1. Specification And Description For Drive Axle
Section 2. Differential
Section 3. Assembly And Disassembly Of Drive Axle
Section 4. Troubleshooting Of Drive Axle
Group 20(L) Drive Axle For Lpg
Section 1 Specification And Description For Drive Axle
Section 2 Drive Axle
Section 3 Assembly And Disassembly Of Drive Axle
Section 4 Troubleshooting Of Drive Axle
Group 22. Wheels And Tires
Section 1. Wheels And Tires Specifications And Description
Section 2. Pneumatic Wheels And Tires
Group 23. Brake System
Section 1. Braking/Inching System Specifications And Description
Section 2. Service Brake Troubleshooting
Section 3. Brake/Inching Pedals And Linkages Adjustments
Section 4. Brake System Bleeding
Section 5. Brake Master Cylinder Service
Section 6. Parking Brake Service
Group 25. Steering Column And Gear
Section 1. Steering System Specifications And Description
Section 2. Steering System Troubleshooting
Section 3. Steering Column And Component Removal And Replacement
Section 4. Stering System Relief Pressure Check And Adjustment
Section 5. Steering Gear Overhaul
Group 26. Steer Axle
Section 1. Steer Axle Specifications And Description
Section 2. Steer Axle Wheel Bearing Maintenance And Adjustment
Section 3. Steer Axle Removal And Replacement
Section 4. Steer Axle Overhaul
Section 5. Steer Cylinder Removal And Replacement
Section 6. Steer Cylinder Overhaul
Group 29. Hydraulic Sump, Filters, And Pump
Section 1. Main Hydraulic Sump, Filters, And Pump Specifications And Description
Section 2. Main Hydraulic Pump Troubleshooting
Section 3. Main Hydraulic Removal And Installation
Group 30. Hydraulic Control Valve/Lift Circuit
Section 1. Hydraulic Control Valve/Lift Circuit Specifications And Description
Section 2. Hydraulic Schematic
Section 3. Hydraulic System Troubleshooting
Section 4. Hydraulic System Pressure Checks And Adjustments
Section 5. Hydraulic Control Valve Removal And Replacement
Section 6. Hydraulic Control Valve Overhaul
Group 32. Tilt Cylinders
Section 1. Tilt Cylinder Specifications And Description
Section 2. Tilt Cylinder Checks And Adjustments
Section 3. Tilt Cylinder Removal And Replacement
Section 4. Tilt Cylinder Overhaul
Group 34. Uprights
Section 1. Upright Specifications And Description
Section 2. Troubleshooting
Section 3. Upright Inspection
Section 4. Carriage And Upright Roller Clearance Checks And Shim Adjustments
Section 5. Cylinder Removal, Shimming, Overhaul, And Replacement
Section 6. Upright Chain Inspection, Adjustment, And Replacement
Section 7. Fork And Carriage Removal And Replacement
Section 8. Upright Removal And Replacement
Group 38. Counterweight And Chassis
Section 1. Counterweight Specifications And Description
Section 2. Counterweight Removal And Replacement
Section 3. Overhead Guard/Operator’s Cell Removal And Replacement
Section 4. Floorboard, Cowls, And Driver Deck Removal And Replacement
Section 5. Operator’s Seat Removal And Replacement
Group 40. Specifications
Section 1. Nameplates And Decals
Section 2. General Specifications
Section 3. Hydraulic Fitting Tightening Procedure